Laminated Tubes
Top Tubes offer a custom selection of ABL & PBL tubes. Both are available in different material combinations, which can vary depending on the resistance of the filling material and the desired tube feel
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PBL Plastic Tubes
PBL structures are a common option for packaging that needs to maintain its form and shape. This is often the go-to choice for cosmetic products that require a custom finish and look. PBL’s are also five-layered laminated. EVOH (Ethylene-Vinyl Alcohol Polymer) is used in PBL tubes to provide a barrier for any air, oil, or chemical transfers through the layers of the tube.What Laminated Tubes Are
Laminated tubes are built from multiple bonded layers rather than extruded from a single resin. A typical laminate structure includes outer print layers, a bonding adhesive, and a barrier core, then an inner sealant layer that contacts the product. That barrier core is what separates the two laminate types: an aluminum foil layer in ABL tubes, or an EVOH plastic layer in PBL tubes. The result is a tube that holds its squeezed shape, resists cracking, and protects sensitive formulas far better than a mono-layer extruded tube.
ABL vs. PBL Comparison
| ABL (Aluminum Barrier) | PBL (Plastic Barrier) | |
|---|---|---|
| Barrier material | Aluminum foil | EVOH (Ethylene-Vinyl Alcohol) |
| Recyclability | Limited (mixed materials) | Fully recyclable |
| Squeeze/hold behavior | Holds squeezed shape (does not spring back) | Can return to its original shape after squeezing |
| Typical price tier | Mid | Mid |
| Typical industries | Pharmaceutical, sensitive cosmetic formulas | Cosmetics, personal care |
For the full narrative breakdown, read ABL vs PBL Tubes: Which Barrier Laminate Is Right for Your Product, or go directly to the ABL Tube Packaging or PBL Tube Packaging pages for construction detail and specs.
Barrier Properties
The laminate construction is what gives these tubes their protective edge over extruded tubes. The barrier core blocks oxygen, light, and moisture from reaching the product, which matters most for formulas with active ingredients, fragrance, or a long required shelf life. ABL’s aluminum layer gives the strongest all-around barrier; PBL’s EVOH layer gives strong oxygen and moisture protection while staying fully recyclable.
Formula Compatibility
Laminate tubes are the right call for sensitive, actives-heavy, or fragrance-heavy formulas, and for products that need a long shelf life without degrading. Everyday, low-sensitivity products (basic lotions, gels, shower products) are often better served by an extruded tube at a lower cost tier — see our full plastic tube packaging overview for the complete comparison.
Industries Served
- Pharmaceutical — ABL for maximum barrier protection on sensitive formulas
- Oral Hygiene — laminate tubes for toothpaste and oral gels
- Cosmetics — ABL and PBL for creams and treatments needing barrier protection and premium finish
- Food — laminate tubes for condiments and shelf-stable spreads
Decoration Options
Laminated tubes support offset printing, hot stamping, and matte or gloss finishes for a premium shelf presence. See the full range on our Decorations page.
Sustainability
PBL tubes are fully recyclable, giving them a clear sustainability edge over ABL’s mixed-material construction. PCR (post-consumer resin) and Bio-PE options are also available. Full details are on our Sustainable Packaging page.
Explore Further
ABL Tubes | PBL Tubes | Plastic Tube Packaging (overview) | Packaging Resources